ROCPLEX Form Birch Film Faced Plywood
Premium Film Faced Plywood Built for High Reuse Formwork
ROCPLEX® Form Birch is a premium film faced plywood made from a birch plywood base panel with a durable phenolic coating. It is engineered for demanding wall and slab formwork, from frame systems to special forming work where fair-faced results matter.
Buying formwork panels is not about sheets. It is about repeat results. When release stays clean and the panel holds its shape, pours run smoother and concrete finish stays more consistent. That is the value ROCPLEX Form Birch is designed to deliver.
Typical stated range: 20–80 cycles, depending on site handling and care.
Both sides use a durable phenolic film to support cleaner release and slower face wear.
Edges fail first on many sites. This is why we use four times edge sealing to reduce water entry risk.
Full birch build helps stiffness and stability, especially in demanding formwork routines.
High Reuse, Lower Cost per Pour
High reuse lowers cost per pour, but only when the face and the bond stay intact. ROCPLEX keeps those details consistent: 220 g/m² phenolic film, A-bond WBP bonding, and sealed edges that slow water entry. With stable specs, buyers can reorder with confidence and plan formwork sets with less risk. The payoff is fewer panel changes and more predictable pours.
Why Buyers Choose ROCPLEX Form Birch as Premium Film Faced Plywood
Clean release for smooth, fair-faced results
The phenolic film surface supports steady striking and cleaner release. This helps reduce patch work and surface disputes on finished concrete.
Strength-to-weight that stays practical on site
Crosswise bonded birch veneers give the panel a strong, stable build without becoming heavy and awkward to handle.
Stable shape through demanding routines
A good panel must stay predictable. ROCPLEX Form Birch is built to stay flatter and more consistent across repeat cycles when stored and handled correctly.
A purchasing spec that stays consistent
Procurement teams need repeatable supply. Clear tolerances and stable build details support ongoing programs and repeat orders.
Phenolic Film Plywood Surface (220 g/m² Both Sides)
The surface is where wear starts. ROCPLEX Form Birch uses a 220 g/m² phenolic film on both sides to protect the face, resist abrasion, and support clean release over time. For fair-faced concrete targets, face quality matters as much as panel strength.
If your job targets smooth finishes, the face quality matters as much as panel strength. This is where a premium film faced plywood earns its higher value.
Bonding for Wet Concrete Work (WBP Level)
Bonding decides panel life. If bonding fails, reuse drops fast. ROCPLEX Form Birch uses WBP bonding (A-bond waterproof adhesive) designed for wet concrete formwork routines.
The bonding system is commonly aligned to requirements such as BS EN 314-2 Class 3 for exterior bonding performance. If your project has a specific standard list, include it in your RFQ so we can match the right documentation pack.
How to Specify Film Faced Plywood for High-Reuse Jobs
A high-reuse program starts with one question: what finish and cycle target do you need on site? Wall work often needs tighter face control than slab decks. Once the target is clear, focus on three items that protect reuse—film weight, bonding level, and edge sealing. After that, match thickness to your span and framing so panels stay flatter during stripping. If you run repeat sets, align packing to your yard handling to reduce corner damage before the panels reach the formwork line.
Film Faced Plywood Specifications
Panel sizes (common ranges)
- 1000 × 2000 / 2500 / 3000 mm
- 1200 / 1220 / 1250 / 1500 / 1525 × 2400 / 2440 / 2500 / 2700 / 3000 / 3050 / 3600 / 3660 mm
- Cut sizes on request
Tolerances (typical)
- Size tolerance (length/width): ±1 mm per metre
- Squareness tolerance: ±1 mm per metre of diagonal length
Thickness, Plies, and Weight (Quick Reference)
| Nominal (mm) | Plies | Thickness min–max (mm) | Weight (kg/m²) |
|---|---|---|---|
| 6 | 5 | 5.8–6.2 | 4.7 |
| 9 | 7 | 8.5–9.2 | 6.7 |
| 12 | 9 | 11.5–12.5 | 9.0 |
| 15 | 11 | 14.5–15.2 | 11.3 |
| 18 | 13 | 17.5–18.2 | 13.5 |
| 21 | 15 | 20.5–21.2 | 15.8 |
| 25 | 17 | 24.5–25.2 | 18.8 |
| 28 | 19 | 27.5–28.2 | 21.0 |
| 30 | 21 | 29.5–30.2 | 22.5 |
Edge Sealing System
ROCPLEX Form Birch uses multi-coat sealed edges with waterproof paint. Edge protection helps reduce moisture entry at the sides, where early damage often begins.
Mechanical Performance Data (Snapshot)
Moisture content is stated as 8–14%. Key bending data is listed below.
| Thickness (mm) | MOE EmII (N/mm²) | MOE EmI (N/mm²) | Strength fmII (N/mm²) | Strength fmI (N/mm²) |
|---|---|---|---|---|
| 12 | 13722 | 8516 | 65.7 | 45.1 |
| 15 | 13509 | 8597 | 67.3 | 45.9 |
| 18 | 14257 | 9032 | 73.6 | 52.6 |
| 21 | 14990 | 9159 | 77.1 | 50.7 |
| 25 | 15731 | 9573 | 79.2 | 53.5 |
Reuse Performance (What Buyers Should Expect)
A good panel should stay predictable across repeat pours. ROCPLEX Form Birch is built for reuse, and a typical stated range is 20–80 reuses, depending on handling, storage, stripping method, compaction, and release agent choice.
This is the point: reuse is not a slogan. It is cost per pour. A stable face, reliable bonding, and protected edges help you keep programs on schedule and reduce replacements.
Practical tips to extend reuse cycles
- Reseal cut edges after trimming
- Store panels flat and off the ground
- Keep panels covered from sun and rain
- Avoid standing water between pours
- Protect corners during stripping and transport
Film Faced Plywood Grades and Options (Buyer Spec)
When buyers compare film faced plywood, the outcome often depends on the specification details, not the label. For that reason, ROCPLEX Form Birch can be aligned to your program target, your finish requirement, and your handling routine.
- Face grade and surface feel: Choose the face quality level based on your concrete finish expectation, because fair-faced work is less tolerant of surface marks.
- Film options: 220 g/m² phenolic film on both sides is the baseline for long-life programs. In addition, film colour can be supplied in dark brown or black.
- Core build: Full birch construction supports stiffness and stability, so the panel stays more predictable across repeat pours.
- Edge sealing: Multi-coat sealed edges help slow moisture entry. As a result, edge damage is easier to control on site.
- Cut-to-size supply: Custom cutting is available. However, resealing cut edges after trimming remains essential for reuse performance.
- Documentation pack: If your market requires FSC or PEFC Chain of Custody, include it in the RFQ so the paperwork matches your order.
How to Specify Film Faced Plywood for Repeat Pour Programs
To avoid rework and mixed batches, it helps to specify film faced plywood in a consistent way across every purchase. In practice, procurement teams get better outcomes when they lock the “must-have” details first, then confirm the program targets.
- Start with the job type (wall, slab, column, or special forming), because load, span, and handling all change the risk points.
- Confirm the thickness and size for your system, while keeping tolerances consistent to reduce site waste.
- Set the surface requirement (film weight and face expectation), so the release and finish remain predictable.
- Confirm bonding level for wet concrete work (WBP / A-bond), since bonding quality often controls panel life.
- State your target reuse range and how panels will be stored and stripped, because real cycles depend on routine.
- Define packing and unit counts to match forklift handling, therefore reducing breakage and yard disputes.
- List required documents (CoC, test data, MSDS), so the shipment clears smoothly and your internal checks stay simple.
If you prefer, send one recent purchase spec for comparison. We can mirror the format and propose a ROCPLEX reuse-grade specification that stays stable for repeat ordering.
Packaging (Fast Yard Handling)
Packaging affects damage rate and handling speed. Clear unit counts make yard checks faster and loading cleaner. If you run repeat programs, packing can be aligned to your forklift routine and container plan.
| Thickness | Pcs per unit |
|---|---|
| 12mm (1/2″) | 75 |
| 15mm (5/8″) | 60 |
| 18mm (3/4″) | 50 |
| 21mm (7/8″) | 43 |
| 25mm (1″) | 36 |
Applications for Shuttering Plywood / Concrete Formwork Panels
This film faced plywood is generally used as a wall and slab formwork panel, especially where repeat pours and fair-faced finishes matter.
- Slab and deck formwork
- Wall and column shuttering
- Beams, stairs, and core forms
- Special forming projects with higher finish expectations
Documentation and Program Support
Professional buying needs clear paperwork. ROCPLEX can prepare a documentation pack based on your market needs, including product specification summaries and test data where applicable. FSC or PEFC Chain of Custody can be provided on request if your order requires it.
ROCPLEX Film Faced Plywood Certified By
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For controlled projects, documentation matters. FSC or PEFC Chain of Custody can be supplied per order, and the certificate details can be shared for verification. If your tender lists specific standards, include them in your RFQ so we match the correct pack.
Request a Quote (Fast RFQ)
To quote the right reuse-grade premium film faced plywood, please share the details below. This helps us match the correct spec, packing, and lead time.
RFQ fields
- Product: ROCPLEX Form Birch film faced plywood
- Size (L × W)
- Thickness (mm)
- Film colour (black / dark brown)
- Target reuse cycles (your expected cycles)
- Volume (sheets or containers) and delivery schedule
- Destination port and incoterms
- Documentation needs (CoC, test data, MSDS)
Send your requirements and cycle target. We will respond with a clear specification and packing plan.
FAQ
Q1: What is film faced plywood used for?
A: It is used for concrete formwork where clean release and repeat pours matter.
Q2: What makes ROCPLEX Form Birch a premium film faced plywood?
A: It combines a birch base panel, 220 g/m² phenolic film on both sides, WBP bonding, and sealed edges for high reuse programs.
Q3: What bonding class is used for wet concrete work?
A: The panel uses WBP bonding and is commonly aligned with requirements such as BS EN 314-2 Class 3.
Q4: How many reuses can I expect?
A: A typical stated range is 20–80 pours, while real results depend on handling and site routine.
Q5: Can you supply custom sizes?
A: Yes. Cut sizes can be supplied on request with stated tolerance control.
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